GrillHearthGrillHearth
Home/Grills & Smokers/Pit Boss Pro Series 1600
Pellet Grills

Pit Boss Pro Series 1600

★★★★☆ 4.3/5 · 955 reviewsby Pit Boss
8.6OUT OF 10
The GrillHearth verdict

The Pit Boss Pro Series 1600 delivers serious cooking real estate and dependable temperature management for backyard cooks who want to smoke, grill, and sear without switching equipment. It's a strong mid-to-upper tier pellet grill for those hosting larger groups, though its size and pellet usage mean it's best suited for dedicated outdoor cooking spaces rather than casual users.

Key Features

🔥

1600 sq. in. total cooking surface

🔥

PID controller for precise temperature control

🔥

8-in-1 versatility: grill, smoke, bake, roast, braise, BBQ, char-grill, sear

🔥

Porcelain-coated cast iron cooking grids

🔥

Flame Broiler lever for direct flame searing

🔥

Digital control board with LED readout

🔥

Hopper capacity of 22 lbs of pellets

🔥

Built-in meat probe with temperature monitoring

🔥

All-terrain locking caster wheels

Full Specifications

Cooking Surface1600 sq. in.
Hopper Capacity22 lbs
Temperature Range175°F - 500°F
Main MaterialHeavy-gauge steel with porcelain-coated grids
Weight250 lbs

What we liked

  • Large cooking capacity for big gatherings
  • Consistent temperature control via PID system
  • Sturdy all-terrain wheels for easy mobility
  • Versatile cooking modes in one unit
  • Solid build quality with heavy-gauge steel
  • Flame broiler allows direct-flame searing option

Worth noting

  • Bulky footprint requires ample patio space
  • Pellet consumption can be higher at high temps
  • Assembly takes significant time out of box
  • Digital controller occasionally lags in cold weather
  • Ash cleanout could be more streamlined

The Full Review

The Pit Boss Pro Series 1600 stands as a serious workhorse for backyard cooks who want the versatility of wood-fired flavor without sacrificing convenience. Built with 1,600 square inches of total cooking surface, this pellet grill gives you ample room to smoke multiple racks of ribs, a whole brisket, and a few chickens all at once, making it a strong choice for anyone who hosts large gatherings or simply likes having leftovers on hand. The heavy-gauge steel construction and powder-coated finish are designed to withstand years of outdoor use, while the digital control board maintains consistent temperatures across a wide range, typically from around 180 degrees Fahrenheit for low-and-slow smoking up to 500 degrees or higher for searing steaks and burgers. What sets the Pro Series 1600 apart within Pit Boss's lineup is its combination of flame broiler technology and a generous hopper capacity, both of which extend its cooking capabilities well beyond a standard set-it-and-forget-it smoker.

The flame broiler slide allows direct flame access to the cooking grates, so users can sear meats over an open flame much like a traditional grill, then close it off to return to indirect, smoke-infused cooking. The large pellet hopper reduces the need for frequent refills during extended cook sessions, an important feature for anyone planning an all-day brisket or pulled pork session, and the auger-fed system automatically manages pellet consumption based on the selected temperature, keeping smoke output steady without constant monitoring. Practical touches round out the design, including porcelain-coated cooking grates that resist rust and make cleanup easier, a meat probe input for monitoring internal temperatures without lifting the lid, and sturdy caster wheels that make repositioning the unit around the patio or moving it into storage straightforward. Side shelves and hooks provide space for utensils and accessories, while the overall footprint, though substantial given its cooking capacity, is manageable for most backyard or patio setups. For grill and smoker enthusiasts who want one machine capable of handling everything from slow-smoked ribs to quickly seared steaks, the Pit Boss Pro Series 1600 offers a compelling mix of capacity, control, and flexibility that fits comfortably into both casual weekend cooking and more ambitious barbecue projects.

View on Amazon →

As an Amazon Associate we earn from qualifying purchases.

Amazon and the Amazon logo are trademarks of Amazon.com, Inc. or its affiliates.